General Insurance 4 min read • Updated September 2026

What does contractors all risk insurance not cover?

Quick Answer / Executive Summary

Standard contractors all risk policies typically exclude faulty design, workmanship and materials themselves, ordinary wear and tear, uninsured sub-contractor negligence unless extended, hired-in plant unless separately added, and consequential losses such as delay penalties unless a specific extension is bought.

Key Takeaways at a Glance
  • The 'faulty workmanship' exclusion is narrow: it excludes redoing the faulty part, not necessarily the resulting damage elsewhere.
  • Wear and tear, corrosion, and gradual deterioration are excluded on every standard policy.
  • Hired-in plant and uninsured sub-contractor negligence are common gaps that need specific extensions.
  • Consequential losses like delay costs or loss of income are rarely covered by default.
  • Contractor insolvency and contract disputes sit outside what an all-risks property policy is designed to cover.

The design and workmanship exclusion

If a structural fault causes a wall to collapse, the cost of re-doing the originally faulty work is usually excluded — but the damage that fault caused to other, previously sound parts of the building is often still claimable. This distinction trips up a lot of policyholders, so get the exact wording confirmed by your insurer in writing rather than assuming.

Gaps that need a specific extension

Three of the most commonly missed extensions are hired-in plant cover, a sub-contractor negligence extension (see does CAR cover sub-contractors), and cover for consequential losses such as liquidated damages for late completion. None of these are automatically included on a typical policy.

What's excluded outright, with no extension available

Wear and tear, gradual corrosion or rot, contractor insolvency, and pure contractual disputes between the parties are not insurable risks under a property 'all risks' policy and won't be covered no matter what extensions you buy — these sit in the territory of contract law and credit protection instead.
Real-Life Case Incident & Precedent
Precedent: Standard CAR wording distinguishes between the cost of correcting the faulty work itself and the cost of repairing consequential damage it causes elsewhere in the structure.

Faulty roof detail vs. resulting water damage

Scenario: A poorly sealed roof junction let water into a newly plastered ceiling below, causing the plaster to collapse weeks after the roofing work was finished.

Resolution & Judicial Outcome: The insurer declined the cost of re-doing the faulty roof detail itself (the design/workmanship exclusion) but paid for repairing the damaged plaster and ceiling below, since that was resulting damage to a separate, non-faulty part of the works.

What You Should Do: Step-by-Step Action Plan

1 Ask your insurer for the exact wording of the design/workmanship exclusion, not just a summary.
2 Confirm whether hired-in plant, sub-contractor negligence, and delay costs are excluded or available as extensions.
3 Read the exclusions section of your policy schedule before, not after, a claim arises.
4 Budget separately for contractual protections like performance bonds if delay-related losses are a real risk on your project.
5 Revisit exclusions annually, since insurers do update standard wordings.

Critical Mistakes to Avoid

  • Assuming 'all risks' means literally everything is covered.
  • Only checking exclusions after a claim has already been declined.
  • Confusing a design exclusion with a total denial of the whole claim, when resulting damage may still be payable.
  • Not asking whether your specific trade has any additional standard exclusions (e.g. asbestos, subsidence).

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